Our Capabilities

INTEGRATION TO EXECUTION

Accelerating Energy Innovation Through Advanced Manufacturing

PHOTON ENERGY provides end-to-end battery contract manufacturing services, from prototyping to pilot lines and medium-volume production. We combine deep laser welding expertise, flexible automation, and metrology capabilities to accelerate innovation in energy storage.

ENERGY INNOVATION {MADE SIMPLE}

Our Capabilities

Battery Contract Manufacturing

Experienced manufacturing from Prototype units through Sample A/B, through medium volume production

CUSTOMER TYPE

Major Telecom / Backup

APPLICATION

Telecom Backup Systems

SCOPE

Module Builds, EOL Testing

KEY DETAILS

Repeat builds, trusted partner for critical backup packs.

CUSTOMER TYPE

Emerging EV Startup

APPLICATION

Electric Vehicles

SCOPE

Pilot and Sample A Builds

KEY DETAILS

Cylindrical cell interconnects, advanced laser welding, pack design.

CUSTOMER TYPE

Heavy Equipment OEM

APPLICATION

Large Equipment Battery

SCOPE

Prototype, DFM, Production

KEY DETAILS

Large packs, rugged environments, busbar welding and final test.

CUSTOMER TYPE

Grid Storage Provider

APPLICATION

Energy Storage Systems

SCOPE

Medium-Scale Module Builds

KEY DETAILS

Prismatic modules, EOL testing, crating, safe shipment.

CUSTOMER TYPE

Aerospace / Specialty

APPLICATION

Specialty Packs

SCOPE

Prototype Builds, Consulting

KEY DETAILS

IP secure builds for advanced pouch cell chemistries, unique applications.

Laser welded busbars and terminals

Adhesive and sealant dispensing

Submodule/Module assembly

Testing: High Pot, Pulse, Continuity, Resistance

Laser Welding Expertise

Prismatic and cylindrical cell interconnects

Aluminum-aluminum and dissimilar metals

Advanced beam shaping + real-time feedback

IP: WonderBoard, PulseSpread, ScanMaster integration

Design for Manufacturability (DFM)

Early engagement with engineering teams

Iterative design improvement

CAD-to-fixture translation and weld strategy

Metrology and Validation

CT Scanner

Full metrology lab

Pull force and tensile testing

Compliance and Testing

UN38.3 documentation

Pack-level testing up to 900V, 1000A, 250kW (Webasto 900EX)

EU/NA shipping compliance (crate design, documentation)

Industrial safety + traceability integration

READY TO ADVANCE YOUR BATTERY BUILDS?

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